THE DIGITAL MAINTENANCE ROADMAP: CMMS – EAM – APM

An analysis to help industrial companies identify where they are — and what ssteps to take next.

Over the past 20+ years, asset maintenance digitalization has evolved through 3 maturity levels:

🧭 Stage 1: CMMS

🎯 Goal: Record maintenance history, manage work orders
👥 Best for: Small plants, no ERP system
Limitations: Fragmented data, no cost tracking, lack of decision-making insights
📊 LNS Research: 54% of businesses remain at the CMMS level — systems are deployed but underutilized or abandoned after 1–2 years.

🧭 Stage 2: EAM
🎯 Goal: Manage full asset lifecycle, integrate with ERP, monitor KPIs (MTBF, MTTR…)
🏭 Best for: Large-scale plants with >5,000 assets

🧭 Stage 3: APM
🎯 Goal: Connect real-time data (PI, SCADA), analyze risk, optimize maintenance using AI
🏢 Best for: Corporations with continuous operations and multiple plants

📍 WHEN SHOULD YOU MOVE TO NEXT STAGE?

Current State

Time to Move up

CMMS → EAM

Data is collected but not used for analysis or decision-making

EAM → APM

Equipment performance isn’t measurable, high unplanned downtime

 

✅ Not every business needs APM immediately. But staying at CMMS or underutilizing EAM means missing out on cost savings and operational efficiency.
📣 A digital maintenance strategy is not just about software — it’s about how well you manage asset-related risks.

👉 WHERE IS YOUR ORGANIZATION ON THIS JOURNEY?
📩 Contact Avenue for expert guidance and a roadmap tailored to your operations.

Please enter your contact details.

Explore IBM Maximo

 

IBM Maximo Application Suite: Visual Inspection

IBM Maximo Application Suite: Visual Inspection

IBM Maximo Visual Inspection makes computer vision with deep learning more accessible to business users with an intuitive toolset that empowers anyone to label, train and deploy AI vision models.